Die Casting Machine Type: | Hot Chamber Die Casting Machine |
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Die Casting Method: | Precision Die Casting |
Application: | Auto Parts |
Machining: | CNC Machining |
Material: | Stainless Steel |
Surface Preparation: | Dacromat Coating, Finish Painting |
Samples: |
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Customization: |
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1. Marterial percentage | alloy steel:45% carbon steel:35% stainless steel:10% iron:10% |
2. Casting weight percentage | 0.1-5kg:40% 5-20kg:30% 20-40kg:20% above 40kg:10% |
3. Industry percentage | Components for train & railway: 25% Components for automobile & truck: 30% Components for construction machinery & forklift: 25% Components for agricultural machinery: 10% Other machinery compponents: 10% |
4. Globa market share | United States:30% Europe:35% Japan& Korea:15% Domestic market:15% Other:5% |
5. Production capacity | Production Capacity: 20,000 tons / year The Current Production Output: 15,000 tons / year Open Capacity Percentage: 25% |
APQP-Casting 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Casting Process Instruction 5. Solidification Simulation Report 6. Heat Treatment Work Instruction 7. Casting Final Quality Control WI 8. Visual Inspection VI For Surface Irregularities |
Inspection Report-Casting 1. Material Test Report(A) 2. Material Test Report(B) 3. Magnetic Particle Inspection Report 4. Ultrasonic Examination Report 5. Radiographic Test Report 6. Destructive Test Report 7. Coating Test Report 8. Visual Inspection Report 9. Casting Inspection Report |
APQP-Machining 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Machining Process Instruction 5. Gauge List And Validation Plan 6. Final Quality Control |
Other Quality Document 1. PPAP Checklist 2.Measurement System Analysis Study 3. Process Capability Studies 4. Corrective Action Report(8D) 5. Packaging Instruction |
Inspection Report-Machining
1. Dimensional Inspection Report(A)
2. Dimensional Inspection Report(B)
3. CMM Report
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