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• Agricultural equipment
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• Armament
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• Automobile industry
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• Computing equipment
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• Medical / dental instruments
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• Measuring instruments
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•Miscellaneous equipment
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•Pharmaceutical industry
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• Orthopedic implants
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• Safety equipment
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• Petrochemical industry
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• Industrial valves
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•Fixing and movable equipment
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• Sanitary fittings
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• General machinery
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• Pumps and general connections
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• Food and beverage processing
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• Instrumentation equipment
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Specification
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General Products
Application/Service Area |
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
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Main blank Process for Casting |
Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
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Blanks Tolerance -Casting Tolerance |
CT9-10 for Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand casting Process |
Applicable Material |
See Table Below (Ductile Iron Casting, Grey Iron Casting)
OR According to customer requirement
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Casting Blank Size /Dimensions |
2 mm-2000mm / 0.08inch-79inch for casting iron, according to customer requirement |
Casting Blank Weight |
Range from 0.01kg-1000kg for casting iron |
Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
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Machining Tolerance |
From 0.005mm-0.01mm-0.1mm |
Machined Surface Quality |
Ra 0.8-Ra3.2, according to customer requirement |
Applicable Heat Treatment |
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
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Applicable Finish Surface Treatment |
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
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MOQ |
For iron casting : 100pcs
For Machining : 50pcs |
Lead Time |
45days from the receipt date of deposit for iron casting |
Ductile Iron Casting Material Comparison Table:
Cast iron with nomular graphite
DIN EN 1563 |
Germany
DIN 1693 |
France
NF |
Great Britain
BS |
Netherlands
NEN |
Sweden
MNC |
USA
ASTM A536 |
EN-GJS-350-22-LT |
GGG-35.3 |
FGS 370-17 |
370/17 |
GN 38 |
0717-15 |
---- |
EN-GJS-400-18-LT |
GGG-40.3 |
---- |
---- |
---- |
---- |
60-40-18 |
EN-GJS-400-15 |
GGG-40 |
FGS-400-12 |
420/12 |
GN 42 |
0717-02 |
60-40-18 |
EN-GJS-400-10 |
---- |
---- |
420/12 |
---- |
---- |
65-45-12 |
EN-GJS-500-7 |
GGG-50 |
FGS-500-7 |
500/7 |
GN 50 |
0727-02 |
65-45-12/
80-55-06 |
EN-GJS-600-3 |
GGG-60 |
FGS-600-3 |
600/3 |
GN 60 |
0732-03 |
80-55-06 |
EN-GJS-700-2 |
GGG-70 |
FGS-700-2 |
700/2 |
GN 70 |
0737-01 |
100-70-03 |
EN-GJS-800-2 |
GGG-80 |
FGS-800-2 |
800/2 |
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120-90-02 |
EN-GJS-1000-5 (DIN EN 1564) |
GGG-100B/A |
---- |
---- |
---- |
---- |
850-550-10 |
EN-GJS-AX NiSiCr35 5 2 |
GGG-
NiSiCr 35 5 2 |
FGS-
Ni35Si5Cr2 |
S5S |
---- |
---- |
Type D-5S |
Grey Iron Casting Material Comparison Table:
Cast iron with lamellar graphite
DIN EN 1561 |
Germany
DIN 1691 |
France
NF |
Great Britain
BS |
Netherlands
NEN |
Sweden
MNC |
USA
ASTM A48 |
EN-GJL-150 |
GG-15 |
Ft 15 D |
Grade 150 |
GG 15 |
01 15-00 |
20 B / 25 B |
EN-GJL-200 |
GG-20 |
Ft 20 D |
Grade 180/220 |
GG 20 |
01 20-00 |
25 B / 30 B |
EN-GJL-250 |
GG-25 |
Ft 25 D |
Grade 220/260 |
GG 25 |
01 25-00 |
35 B / 40 B |
EN-GJL-300 |
GG 30 |
Ft 30 D |
Grade 300 |
GG 30 |
01 30-00 |
40B / 45 B |
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Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Sand casting mfg. process
Pattern Design -> Pattern Manufacture -> Pattern Test -> Qualified Sample -> Mass Production -> Sand Shakeout -> Polishing -> Sand Blasting -> Surface Treatment (panting) -> CNC machining -> Inspection -> Clearning & Anti-rust -> Packing & Shipping QC System: raw material inspection, FAI, IPQC, random inspection, final full inspection before shipping. Standard: ANSI , ASME, DIN, BS, JIS, ASTM, GB etc.
Casting Parts Advantages
1.Wide suitability.The metal casting process almost free from the restrictions of the size, thickness and shape of castings, casting wall thickness can be up to 0.3-1000 mm, the length varies from a few millimeters to ten meters, and the quality can be from a few grams to more than 300t. 2.With a higher specific pressure, the dimensional accuracy and surface finish of the castings are higher. 3.The whole line has a high degree of automation. The operator only needs to control the button base to check the production line. The labor intensity is low, there is no shock during the production process, and the noise is low. 4.High production efficiency, generally up to 450 type/hour or more, simple equipment matching and few failures. 5.Good economy, no sand box, few auxiliary machines, and low daily maintenance.
Technical Support:
Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4) Checking the goods after they are finished---- Final quality control(FQC)
5) Checking the goods after they are finished-----Outgoing quality control(OQC)
Our Factory
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Shanghai Matech Machinery Manufacturer Co., Ltd.
--Branch of Matech Industry ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine,
transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality planning, key manufacturing processes and
final quality control in house, we are mastering key competence to supply quality mechanical
parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers, we are making
a big range of metal products for our clients on base of different blanks solutions and
technologies. These blanks solutions and technologies include processes of Iron Casting,
Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer's design process, we are giving professional
input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Core Competence
1. Over 15 years professional manufacture experience. → We know better to your needs.
2. One-stop Service of Custom mold design from Initial drawing design, Material selection assistance,
Mold structure/Mold flow analysis, Trial & mass production to Final assembly & shipment. → To ensure you get finished products with good assembly function.
3. High skilled and well-trained working team under good management environment. → To make sure high quality of your products.
4. Large and strong production capacity. → To meet your high demands very well.
5.Best price based on same quality requirements. →To help your project with most economical solution.
6. We have very strict quality control process included IQC/IPQC/FQC/OQC. → To deliver the qualified products for you.
7.Reliable Package & flexible in-time delivery. →To guarantee the product are well received in your side.
8. 24 hours on-line service with quick response. → To support your any inquiry or question.
Our Certificate
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Our Customer
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Our Team
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Pachage & Delivery
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Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer's requirements.
FAQ
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1. What do you do?
We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts. Focus on saving cost, function approach, production feasibility for your projects.
2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
3. Can you make cnc machining according to our drawing?
Yes, we can make daccording to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make cnc machining based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What's your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cnc machining parts
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