Custom Farm Machinery Parts Industrial Aluminum Casting Gearbox

• Customization: Available
• Die Casting Machine Type: Hot Chamber Die Casting Machine
• Die Casting Method: Precision Die Casting
• Model NO.: customized
• Application: Auto Parts
• Machining: CNC Machining
• Material: Aluminum
• Surface Preparation: Anodize, Painting
• Pressure Chamber Structure: Horizontal
• Tolerance Grade: 6
• Casting Surface Quality Level: 2
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008, Ts16949
• Item Name: China Manufacturer Custom Industrial Aluminum Gear
• Casting Material: Aluminium Alloy Zl101, A356, ADC12, Alsi7mg
• Manufacturing Process: Die Casting, Option Gravity Casting, Low Pressure
• Casting Tolerance: CT5-7 for Aluminum Gearbox Casting
• Machining Process: CNC Machining/ Lathing/ Milling/ Turning/ Boring/
• Surface Treatment: Anodize, Painting, Powder Coating
• Rough Surface Roughness: Ra3.2-25 for Aluminum Gearbox Casting
• Package: Multilayer Wooden Box/Pallet, with Big Plastic Bag
• Lead Time: 45 Days for Aluminum Gearbox Casting
• Service: Custom Parts Based on Drawing or Sample
• Transport Package: Multilayer Wooden Box/Pallet
• Specification: Customized Size
• Trademark: Matech Industry
• Origin: China Zhejiang
• HS Code: 8701901990
• Production Capacity: 150 Ton/Month

Product Description

Application
• Agricultural equipment	• Armament	• Automobile industry	• Computing equipment	• Medical / dental instruments	• Measuring instruments
•Miscellaneous equipment	•Pharmaceutical industry	• Orthopedic implants	• Safety equipment	• Petrochemical industry	• Industrial valves
•Fixing and movable equipment	• Sanitary fittings	• General machinery	• Pumps and general connections	• Food and beverage processing	• Instrumentation equipment

Item Name	Custom Farm Machinery Parts Industrial Aluminum Casting Gearbox
General Products         Application/Service Area	Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine,  transportation equipment, Valve and Pump system, Agriculture machine  metal Parts, engine bracket, truck chassis bracket, gear box , gear housing ,  gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe,  hydraulic valve, valve housing ,Fitting , flange, wheel, fly wheel,  oil pump housing, starter housing, coolant pump housing, transmission  shaft , transmission gear, sprocket, chains etc.
Main blank Process for Aluminum Casting	Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting,  High Pressure Casting/Sand Casting, Extrusion Casting etc.
Blanks Tolerance -Casting  Tolerance	CT4-6 for Permanent Molding, Die Casting, CT 9-11 for Sand Casting
Applicable Material for casting	A356.0/ZL101,GAlSi7Mg  (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy,  Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302,   Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2 Or according to customer requirements
Casting Blank Size  /Dimensions	2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
Casting Blank Weight	Range from 0.01kg-50kg
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/  Broaching/Reaming /Grinding/Honing and  etc.
Machining Tolerance	From 0.005mm-0.01mm-0.1mm
Machined Surface Quality	Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment	T5~T6
Applicable Finish Surface  Treatment	Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating,   Finish Painting, Anodize (White or Black Color)
MOQ	For aluminum casting : 200pcs For Machining: 50pcs
Lead Time	45days from the receipt date of deposit for Aluminum Casting Gearbox

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Manufacturing Process

1, Aluminium die casting is a process of injection aluminum alloy under pressure, which produces parts in high volume at low costs.
2, There are two processes of Aluminum die casting: hot chamber and cold chamber.
3, A complete cycle can vary from one second for small components to minutes for a casting of large part, making aluminium die casting the fastest technique available for producing precise aluminium alloy parts.
4, Any aluminium alloy die casting parts are customized according to the clients' drawing or samples.
5, Certification: as customer's requirements.


Die casting parts

Die casting is an industrial casting process for manufacturing cast parts of aluminum, zinc, magnesium or brass. The molten metal is pressed under high pressure into the die where it hardens and is then automatically ejected. A die casting diecan contain several cavities. Depending on the die, series ranging from approximately 300 to 400,000 molded parts can be produced due to the high output of the dies. Die casting allows parts to be manufactured with very thin walls and smooth surfaces and edges. Due to the high strength, very good dimensional accuracy and reproducibility, die casting is the optimum casting procedure for complex components and demanding applications, both in terms of quality and economy.
To achieve superior quality, we use CNC machining centers to finish the cast parts. If desired, we will add tailored components to your diecast parts in additional production steps and will assemble these into modules and assemblies.
Die cast components are used in many branches of industry for housings, covers, fittings or mountings. Depending on the requirements, we supply die cast surfaces for decorative uses, improved corrosion protection or improved wear resistance.
Depending on the alloy and finishing process, die cast parts can be provided with the following surfaces: Sandblasting, glass bead blasting, barrel finishing, brushing, polishing, phosphating, passivating, powder coating, wet painting, eloxating, copper plating, nickel plating, screen printing or pad printing.

Technical Support:
Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC) 
4) Checking the goods after they are finished---- Final quality control(FQC) 
5) Checking the goods after they are finished-----Outgoing quality control(OQC)

 

Our Factory

                           Shanghai Matech Machinery Manufacture Co., Ltd.
                                                     --Branch of Matech Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. 

With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house.
 We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. 

You are welcome to contact us for technical enquiry and business cooperation.

 

 

 

Our Certificate

 

Our Customer

 

Our Team

 

Our Package

Inner Packing → Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer's requirements.

 

 

 

FAQ

1Q: Are you trading company or manufacturer?
A: We are factory, so we can provide competitive price for you.

2Q: What kind of service can you provide?
A: Our company (Runze) can provide OEM sheet metal fabrication, CNC machining and manufacturing service.

3Q: What's kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, SOLID Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.

4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.

6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

8Q: Why there is tooling cost?
A: It's mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

10Q: What's your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.
If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!