Custom Precision Investment Casting Stainless Steel for Auto Parts

• Customization: Available
• Casting Method: Investment Casting
• Casting Form Material: Metal
• Model NO.: customized
• Casting Metal: Stainless Steel
• Casting Form Usage Count: Permanent
• Surface Treatment: Polishing
• Surface Roughness: Ra3.2-25
• Coating: Diatomite powder
• Machining Tolerance: 0.005mm-0.01mm-0.1mm
• Standard: ASTM
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008, as Customer Request
• Material: CF8m, 304, 316
• Manufacturing Process: Investment Casting, Stainless Steel Casting
• Casting Tolerance: CT5-7 for Cast Stainless Steel
• Finish Machining Process: CNC Machining/ Lathing/ Milling/ Turning/ Boring/
• Heat Treatment: Normalization, Annealing, Quenching and Tempering
• Surface Finish: Surface Passivation, Electric Polish
• Rough Surface Roughness: Ra3.2-25 for Metal Accurate Casting
• Package: Multilayer Wooden Box/Pallet, with Big Plastic Bag
• Lead Time: 45 Days for Cast Stainless Steel
• Service: Custom Mechanical Parts Based on Drawing
• Transport Package: Multily Wooden Box with Big Plastic Bag Inside
• Specification: SGS, ISO9001
• Trademark: Matech
• Origin: Zhejiang
• HS Code: 8432900000
• Production Capacity: 150tons/Month

Product Description

Application
• Agricultural equipment	• Armament	• Automobile industry	• Computing equipment	• Medical / dental instruments	• Measuring instruments
•Miscellaneous equipment	•Pharmaceutical industry	• Orthopedic implants	• Safety equipment	• Petrochemical industry	• Industrial valves
•Fixing and movable equipment	• Sanitary fittings	• General machinery	• Pumps and general connections	• Food and beverage processing	• Instrumentation equipment

Product Name:	Custom Precision Investment Casting Stainless Steel for Auto Parts
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance	From 0.005mm-0.01mm-0.1mm
Machined Surface Quality	Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment	T5~T6
MOQ for batch order	For cnc machining metal parts: 50 pcs
Lead Time	7-20 days for precision drilled shaft
Main Materials	Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc
	Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc.
	Stainless steel: 201SS,301SS,304SS,316SS etc.
	Brass: C37700,C28000, C11000,C36000 etc
Surface Treatment	Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving
	Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated
	Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies. MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product Profile
 

1. Marterial percentage	alloy steel:45% carbon steel:35% stainless steel:10% iron:10%
2. Casting weight percentage	0.1-5kg:40% 5-20kg:30% 20-40kg:20% above 40kg:10%
3. Industry percentage	Components for train & railway: 25% Components for automobile & truck: 30% Components for construction machinery & forklift: 25% Components for agricultural machinery: 10% Other machinery compponents: 10%
4. Globa market share	United States:30% Europe:35% Japan& Korea:15% Domestic market:15% Other:5%
5. Production capacity	Production Capacity: 20,000 tons / year The Current Production Output: 15,000 tons / year Open Capacity Percentage: 25%

Manufacturing Process

Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatment

APQP and Inspection Report

 

APQP-Casting 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Casting Process Instruction 5. Solidification Simulation Report 6. Heat Treatment Work Instruction 7. Casting Final Quality Control WI 8. Visual Inspection VI For Surface Irregularities	Inspection Report-Casting 1. Material Test Report(A) 2. Material Test Report(B) 3. Magnetic Particle Inspection Report 4. Ultrasonic Examination Report 5. Radiographic Test Report 6. Destructive Test Report 7. Coating Test Report 8. Visual Inspection Report 9. Casting Inspection Report
APQP-Machining 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Machining Process Instruction 5. Gauge List And Validation Plan 6. Final Quality Control	Other Quality Document 1. PPAP Checklist 2.Measurement System Analysis Study 3. Process Capability Studies 4. Corrective Action Report(8D) 5. Packaging Instruction
Inspection Report-Machining 1. Dimensional Inspection Report(A) 2. Dimensional Inspection Report(B) 3. CMM Report

Key Testing Equipment

Application
• Agricultural equipment	• Armament	• Automobile industry	• Computing equipment	• Medical / dental instruments	• Measuring instruments
•Miscellaneous equipment	•Pharmaceutical industry	• Orthopedic implants	• Safety equipment	• Petrochemical industry	• Industrial valves
•Fixing and movable equipment	• Sanitary fittings	• General machinery	• Pumps and general connections	• Food and beverage processing	• Instrumentation equipment

 

Technical Support:
Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control:
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4) Checking the goods after they are finished---- Final quality control(FQC)

5) Checking the goods after they are finished-----Outgoing quality control(OQC)

 

Our Factory


                       Shanghai Matech Machinery Manufacture Co., Ltd.
                                                    --Branch of Matech Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. 

With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house.
 We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
 
You are welcome to contact us for technical enquiry and business cooperation.

 

Why Choose Us ?

 

YOUR DESIGN WE HELP TO ACHIEVE, AS YOUR SINCERE PARTNER


1. Over 15 years professional manufacture experience. → We know better to your needs.

2. One-stop Service of Custom mold design from Initial drawing design, Material selection assistance, Mold structure/Mold flow analysis, Trial & mass production to Final assembly & shipment. → To ensure you get finished products with good assembly function.

3. High skilled and well-trained working team under good management environment. → To make sure high quality of your products.

4. Large and strong production capacity. → To meet your high demands very well.

5.Best price based on same quality requirements. →To help your project with most economical solution.

6. We have very strict quality control process as below. → To deliver the qualified products for you.
In coming Quality control (IQC) : All incoming raw material are checked before used.
In process quality control (IPQC) : Perform inspections during the manufacturing process.
Final quality control (FQC) : All finished goods are inspected according to our quality standard for each products.
Outgoing Quality Control (OQC) : Our QC team will 100% full inspection before it goes out for shipment.

7.Reliable Package & flexible in-time delivery. →To guarantee the product are well received in your side.

8. 24 hours on-line service with quick response. → To support your any inquiry or question.

Customer photos

 

Core Competence

Advantages 1:High Engineering and Technical Capability

* An industry's senior engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
* Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the more value for the customers.
* Special Techniques Enable us to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.
* Use casting simulation analysis system software, try our best to ensure the success of the one-time trial sample.

Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity

* Our testing equipments are not only leading in the industry, and also has a very complete range, they are hardware guarantee to ensure us continue to provide high-quality products for our customers.

* Carrying out ISO9001 and TS16949 quality management system, full implementation of 5S and Kanban site management, which is software guarantee of the quality.
* IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of unqualified product.
* Our casting' PPM ≤1000 Machining ' PPM ≤600
* We sticks to the quality management philosophy that "Starting from the customer needs and ending with their satisfaction,focusing on customer demands and exceeding their expectations"

Advantages3: Good Customer Service

* MATECH can provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
* Quotation, Quality Complaints and Email Response can usually be quickly and efficiently feedback within 48 hours.
* We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate:95%

Advantages 4: Powerful Deep-processing Ability It is our core competitive ability in the industry

* Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.
* MATECH has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.
* High technical content in machining, and casting with sheet metal, welding, assembling, MATECH has the most competitive advantage, it is the good choice for you.

Packaging & Shipping

1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
craft paper or EPE film.

2, Carton Packing: Inside: Each pcs pack in one plastic bag. Outside: Numbers of quantity put in one carton.

3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on one wood pallet.

4, Customized Packing As Clients Request is Available.






FAQ

1Q: Are you trading company or manufacturer?
A: We are factory, so we can provide competitive price for you.

2Q: What kind of service can you provide?
A: Our company can provide OEM sheet metal fabrication, CNC machining and manufacturing service.

3Q: What's kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, SOLID Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.

4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.

6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

8Q: Why there is tooling cost?
A: It's mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

10Q: What's your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.

If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!