Custom as Drawing Precision Turbo Exhaust Manifold Iron Casting

• Customization: Available
• Type: Chemical Hardening Sand
• Casting Method: Directional Crystallization
• Model NO.: Customized
• Application: Agricultural Machinery Parts
• Machining: CNC Machining
• Material: Iron
• Surface Treatment: Dacromat Coating, Finish Painting
• Surface Roughness: Ra 0.8-Ra3.2
• Standard: ASTM
• Certification: ISO 9001:2008
• Product Material: Ggg50, ASTM A536 80-55-06
• Blank Process: Sand Casting, Cast Iron
• Casting Tolerance: CT9-11 for Iron Casting
• Machining Process: CNC Machining, Drilling, Milling, Boring, Tappin
• Machining Tolearnce: From 0.005mm-0.01mm-0.1mm
• Machined Surface Quality: Ra 0.8-Ra3.2, According to Customer Requirement
• Surface Finish Treatment: Dacromat Coating, Finish Painting
• Package for Iron Sand Casting: Multiplayer Wood Box with Big Plastic Bag Inside
• Lead Time: 45 Days
• Service for Iron Sand Casting: OEM, ODM
• Transport Package: Multiplayer Wood Box with Big Plastic Bag Inside
• Specification: SGS, ISO9001
• Trademark: Matech
• Origin: Zhejiang
• HS Code: 8432900000
• Production Capacity: 150 Tons/Month
• Package Size: 980.00cm * 880.00cm * 780.00cm
• Package Gross Weight: 2.000kg

Product Description

 

General Products        Application/Service Area	Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Casting	Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
Blanks Tolerance -Casting  Tolerance	CT9-10 for  Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand  casting Process
Applicable Material	See Table Below (Ductile Iron Casting, Grey Iron Casting) OR According to customer requirement
Casting Blank Size  /Dimensions	2 mm-2000mm / 0.08inch-79inch  for casting iron, according to customer requirement
Casting Blank Weight	Range from 0.01kg-1000kg for casting iron
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
Machining Tolerance	From 0.005mm-0.01mm-0.1mm
Machined Surface Quality	Ra 0.8-Ra3.2, according to customer requirement
Applicable Heat Treatment	Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
Applicable Finish Surface  Treatment	Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
MOQ	For iron casting : 100pcs For Machining : 50pcs
Lead Time	45days from the receipt date of deposit for iron casting

 
Ductile Iron Casting Material Comparison Table:

Cast iron with nomular graphite DIN EN 1563	Germany DIN 1693	France NF	Great Britain BS	Netherlands NEN	Sweden MNC	USA ASTM A536
EN-GJS-350-22-LT	GGG-35.3	FGS 370-17	370/17	GN 38	0717-15	----
EN-GJS-400-18-LT	GGG-40.3	----	----	----	----	60-40-18
EN-GJS-400-15	GGG-40	FGS-400-12	420/12	GN 42	0717-02	60-40-18
EN-GJS-400-10	----	----	420/12	----	----	65-45-12
EN-GJS-500-7	GGG-50	FGS-500-7	500/7	GN 50	0727-02	65-45-12/ 80-55-06
EN-GJS-600-3	GGG-60	FGS-600-3	600/3	GN 60	0732-03	80-55-06
EN-GJS-700-2	GGG-70	FGS-700-2	700/2	GN 70	0737-01	100-70-03
EN-GJS-800-2	GGG-80	FGS-800-2	800/2			120-90-02
EN-GJS-1000-5 (DIN EN 1564)	GGG-100B/A	----	----	----	----	850-550-10
EN-GJS-AX NiSiCr35 5 2	GGG- NiSiCr 35 5 2	FGS- Ni35Si5Cr2	S5S	----	----	Type D-5S

 
Grey Iron Casting Material Comparison Table:

Cast iron with lamellar graphite DIN EN 1561	Germany DIN 1691	France NF	Great Britain BS	Netherlands NEN	Sweden MNC	USA ASTM A48
EN-GJL-150	GG-15	Ft 15 D	Grade 150	GG 15	01 15-00	20 B / 25 B
EN-GJL-200	GG-20	Ft 20 D	Grade 180/220	GG 20	01 20-00	25 B / 30 B
EN-GJL-250	GG-25	Ft 25 D	Grade 220/260	GG 25	01 25-00	35 B / 40 B
EN-GJL-300	GG 30	Ft 30 D	Grade 300	GG 30	01 30-00	40B / 45 B

 
 

Our Package :



 

Packing & Delivery  (Show As Above):

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.


Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer's requirements.


Our Company



                       Shanghai Matech Machinery Manufacture Co., Ltd.
                                                                             --Branch of Matech Industry Ltd. 



We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer's design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.


                You are welcome to contact us for technical enquiry and business cooperation.








FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What's your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.