Factory Custom Parts Service Forged Steel Ball Oil Valve

Product Details
Customization: Available
Processing Object: Metal
Molding Style: Forging
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  • Factory Custom Parts Service Forged Steel Ball Oil Valve
  • Factory Custom Parts Service Forged Steel Ball Oil Valve
  • Factory Custom Parts Service Forged Steel Ball Oil Valve
  • Factory Custom Parts Service Forged Steel Ball Oil Valve
  • Factory Custom Parts Service Forged Steel Ball Oil Valve
  • Factory Custom Parts Service Forged Steel Ball Oil Valve
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  • Overview
  • Product Description
  • Manufacturing Process
  • Our Factory
  • Certifications
  • Our Team
  • Our Customer
  • Packaging
  • FAQ
Overview

Basic Info.

Model NO.
forged ball valve
Molding Technics
Forging Press
Application
Vehicle Machinery Parts
Material
Steel
Heat Treatment
Quenching
Surface Treatment
Dacromat Coating, Finish Painting etc.
Forging Tolerance
+/-0.3~+/-2 mm
Standard
ANSI, DIN, GB, JIS, Bsw
Certification
CE, RoHS, ISO 9001:2000, ISO 9001:2008, as Customer Requests
Blank Process
Forging Plus Machining, Heat Treatment, Assembly
Blanks Tolerance
+/-0.3~+/-2 mm
Blanks Weight
Range From 0.1kg-1000kg
Applicable Machining Process
CNC Machining/ Lathing/ Milling/ Turning etc.
Machining Tolerance
From 0.005mm-0.01mm-0.1mm
Machined Surface Quality
Ra 0.8-Ra3.2 According to Customer Requirement
Package
Multilayer Wooden Box with Big Plastic Bag Inside
Custom Made Service
Yes, Forge for Forged Ball Valve
Lead Time
50 Days for Forged Ball Valve
Service for Forged Alloy Wheels
Custom for Forged Ball Valve
Transport Package
Multilayer Wooden Box with Big Plastic Bag Inside
Specification
Customized Size
Trademark
Matech Industry
Origin
Jiangsu
HS Code
73269090
Production Capacity
2000 Ton/Month of Forged Ball Valve

Packaging & Delivery

Package Size
100.00cm * 60.00cm * 40.00cm
Package Gross Weight
5.000kg

Product Description

Product Description
Factory Custom Parts Service Forged Steel Ball Oil ValveApplication
• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
•Miscellaneous equipment
•Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment

Item Name

Customized Transmission Bracket High Precision Stainless Steel Investment Casting

 General Products      

 Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

 Main blank Process for Steel  Casting

Investment  casting (wax mold made by middle temperature wax) /Precision  casting ;

Lost Wax Casting (wax mold made by low temperature wax)/ Precision  casting

 Blanks Tolerance -Casting  Tolerance

CT7-8 for Lost wax Casting Process

CT4-6 for Investment casting Process

 Applicable Material for Investment Casting

Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC,  ISO 340-550, 

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Stainless Steel:  CF8,  CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.

OR According to customer requirement

Copper alloy

Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.

Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500

Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.

Magnesium

 Casting Blank Size  /Dimensions

2 mm-600mm / 0.08inch-24inch  according to customer requirement

 Casting Blank Weight

Range from 0.01kg-85kg

 Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.

 Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

 Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching

 Applicable Finish Surface  Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,

 MOQ for mass production

For Stainless Steel Investment Casting: 100pcs or as client require

For machining: 50pcs

 Lead Time

45 days for Stainless Steel Investment Casting

 
Manufacturing Process

Manufacturing Process

Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatment

Factory Custom Parts Service Forged Steel Ball Oil Valve
APQP and Inspection Report
 
APQP-Casting
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Casting Process Instruction
5. Solidification Simulation Report
6. Heat Treatment Work Instruction
7. Casting Final Quality Control WI
8. Visual Inspection VI For Surface Irregularities
Inspection Report-Casting
1. Material Test Report(A)
2. Material Test Report(B)
3. Magnetic Particle Inspection Report
4. Ultrasonic Examination Report
5. Radiographic Test Report
6. Destructive Test Report
7. Coating Test Report
8. Visual Inspection Report
9. Casting Inspection Report
APQP-Machining
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Machining Process Instruction
5. Gauge List And Validation Plan
6. Final Quality Control
Other Quality Document
1. PPAP Checklist
2.Measurement System Analysis Study
3. Process Capability Studies
4. Corrective Action Report(8D)
5. Packaging Instruction
Inspection Report-Machining
1. Dimensional Inspection Report(A)
2. Dimensional Inspection Report(B)
3. CMM Report

Key Testing Equipment
Factory Custom Parts Service Forged Steel Ball Oil Valve

Technical Support:
Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC) 
4) Checking the goods after they are finished---- Final quality control(FQC) 
5) Checking the goods after they are finished-----Outgoing quality control(OQC)
Factory Custom Parts Service Forged Steel Ball Oil Valve
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies.
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

 
Our Factory

Our Factory
 
                                              Shanghai Matech Machinery Manufacturer Co., Ltd.
                                                                                --Branch of Matech Industry ltd.


We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

 With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market . 

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. 

You are welcome to contact us for technical enquiry and business cooperation.
Factory Custom Parts Service Forged Steel Ball Oil ValveFactory Custom Parts Service Forged Steel Ball Oil Valve
Certifications

Our Certificate
Factory Custom Parts Service Forged Steel Ball Oil Valve

Factory Custom Parts Service Forged Steel Ball Oil Valve
Our Team

Our Team
Factory Custom Parts Service Forged Steel Ball Oil Valve

Our Team are a big happy family, we not only supplying products to our customers , but also trying to build more values to our customers' business by introducing suitable solution or technology to our customers with compromising parts' function, technologies' advantage, realization feasibility, cost control and quality reliability.
Our Customer

Our Customer
Factory Custom Parts Service Forged Steel Ball Oil ValveFactory Custom Parts Service Forged Steel Ball Oil Valve
Packaging

Our Package
 
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing → Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer's requirements.
Factory Custom Parts Service Forged Steel Ball Oil ValveFactory Custom Parts Service Forged Steel Ball Oil Valve
 
FAQ

FAQ

1Q: Are you trading company or manufacturer?
A: We are a factory, so we can provide competitive price and fast delivery for you.

2Q: What kind of service can you provide?
A: Our company can provide custom casting, CNC machining and surface treatment according to customer's requirements.

3Q: What's kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, SOLID Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.

4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.

6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

8Q: Why there is tooling cost?
A: It's mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

10Q: What's your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.


If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!

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