Custom CNC Machining Ductile Iron Sand Casting Transmission Housing

Product Details
Customization: Available
Type: Chemical Hardening Sand
Casting Method: Directional Crystallization
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  • Custom CNC Machining Ductile Iron Sand Casting Transmission Housing
  • Custom CNC Machining Ductile Iron Sand Casting Transmission Housing
  • Custom CNC Machining Ductile Iron Sand Casting Transmission Housing
  • Custom CNC Machining Ductile Iron Sand Casting Transmission Housing
  • Custom CNC Machining Ductile Iron Sand Casting Transmission Housing
  • Custom CNC Machining Ductile Iron Sand Casting Transmission Housing
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Basic Info.

Model NO.
customized
Sand Core Type
Resin Sand Core
Application
Auto Parts
Machining
CNC Machining
Material
Iron
Surface Treatment
Dacromat Coating, Finish Painting
Surface Roughness
Ra 0.8-Ra3.2
Standard
ASTM
Certification
CE, RoHS, ISO 9001:2008
Product Material
Ggg60, ASTM A536 80-55-06
Blank Process
Sand Casting or Shell Molding Casting
Casting Tolerance
CT9-11 for Ductile Iron Casting
Machining Process
CNC Machining, Drilling, Milling, Boring, Tappin
Machining Tolearnce
From 0.005mm-0.01mm-0.1mm
Machined Surface Quality
Ra 0.8-Ra3.2, According to Customer Requirement
Surface Finish Treatment
Dacromat Coating, Finish Painting
Package for Iron Sand Casting
Multilayer Wooden Box with Big Plastic Bag Inside
Lead Time
45 Days for Ductile Iron Casting
Service for Iron Sand Casting
Custom Metal Parts Based on Drawing or Sample
Transport Package
Multilayer Wooden Box with Big Plastic Bag Inside
Specification
SGS, ISO9001
Trademark
Matech
Origin
Zhejiang
HS Code
8432900000
Production Capacity
150 Tons/Month

Packaging & Delivery

Package Size
980.00cm * 880.00cm * 780.00cm
Package Gross Weight
2.000kg

Product Description

Custom CNC Machining Ductile Iron Sand Casting Transmission Housing
Application
• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
•Miscellaneous equipment
•Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment

General Products
Application/Service Area


Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 

Main blank Process for Casting


Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
 

Blanks Tolerance -Casting Tolerance

CT9-10 for Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand casting Process

Applicable Material


See Table Below (Ductile Iron Casting, Grey Iron Casting)
OR According to customer requirement
 

Casting Blank Size /Dimensions

2 mm-2000mm / 0.08inch-79inch for casting iron, according to customer requirement

Casting Blank Weight

Range from 0.01kg-1000kg for foundry sand casting

Applicable Machining Process


CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
 

Machining Tolerance

From 0.005mm-0.01mm-0.1mm

Machined Surface Quality

Ra 0.8-Ra3.2, according to customer requirement

Applicable Heat Treatment


Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

Applicable Finish Surface Treatment


Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
 

MOQ

For iron casting : 100pcs
For Machining : 50pcs

Lead Time

45days from the receipt date of deposit for iron sand casting


Ductile Iron Casting Material Comparison Table:

Cast iron with nomular graphite
DIN EN 1563

Germany
DIN 1693

France
NF

Great Britain
BS

Netherlands
NEN

Sweden
MNC

USA
ASTM A536

EN-GJS-350-22-LT

GGG-35.3

FGS 370-17

370/17

GN 38

0717-15

----

EN-GJS-400-18-LT

GGG-40.3

----

----

----

----

60-40-18

EN-GJS-400-15

GGG-40

FGS-400-12

420/12

GN 42

0717-02

60-40-18

EN-GJS-400-10

----

----

420/12

----

----

65-45-12

EN-GJS-500-7

GGG-50

FGS-500-7

500/7

GN 50

0727-02

65-45-12/
80-55-06

EN-GJS-600-3

GGG-60

FGS-600-3

600/3

GN 60

0732-03

80-55-06

EN-GJS-700-2

GGG-70

FGS-700-2

700/2

GN 70

0737-01

100-70-03

EN-GJS-800-2

GGG-80

FGS-800-2

800/2

 

 

120-90-02

EN-GJS-1000-5 (DIN EN 1564)

GGG-100B/A

----

----

----

----

850-550-10

EN-GJS-AX NiSiCr35 5 2

GGG-
NiSiCr 35 5 2

FGS-
Ni35Si5Cr2

S5S

----

----

Type D-5S


Grey Iron Casting Material Comparison Table:

Cast iron with lamellar graphite
DIN EN 1561

Germany
DIN 1691

France
NF

Great Britain
BS

Netherlands
NEN

Sweden
MNC

USA
ASTM A48

EN-GJL-150

GG-15

Ft 15 D

Grade 150

GG 15

01 15-00

20 B / 25 B

EN-GJL-200

GG-20

Ft 20 D

Grade 180/220

GG 20

01 20-00

25 B / 30 B

EN-GJL-250

GG-25

Ft 25 D

Grade 220/260

GG 25

01 25-00

35 B / 40 B

EN-GJL-300

GG 30

Ft 30 D

Grade 300

GG 30

01 30-00

40B / 45 B

 
Custom CNC Machining Ductile Iron Sand Casting Transmission Housing
Technical Support:

Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control:
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4) Checking the goods after they are finished---- Final quality control(FQC)

5) Checking the goods after they are finished-----Outgoing quality control(OQC)

Custom CNC Machining Ductile Iron Sand Casting Transmission Housing


Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

 
Sand casting mfg. process
 
Pattern Design -> Pattern Manufacture -> Pattern Test -> Qualified Sample -> Mass Production -> Sand Shakeout -> Polishing -> Sand Blasting -> Surface Treatment (panting) -> CNC machining -> Inspection -> Clearning & Anti-rust -> Packing & Shipping QC System: raw material inspection, FAI, IPQC, random inspection, final full inspection before shipping. Standard: ANSI , ASME, DIN, BS, JIS, ASTM, GB etc.

Custom CNC Machining Ductile Iron Sand Casting Transmission Housing

 
Casting Parts Advantages

1.Wide suitability.The metal casting process almost free from the restrictions of the size, thickness and shape of castings, casting wall thickness can be up to 0.3-1000 mm, the length varies from a few millimeters to ten meters, and the quality can be from a few grams to more than 300t. 2.With a higher specific pressure, the dimensional accuracy and surface finish of the castings are higher. 3.The whole line has a high degree of automation. The operator only needs to control the button base to check the production line. The labor intensity is low, there is no shock during the production process, and the noise is low. 4.High production efficiency, generally up to 450 type/hour or more, simple equipment matching and few failures. 5.Good economy, no sand box, few auxiliary machines, and low daily maintenance.

Custom CNC Machining Ductile Iron Sand Casting Transmission Housing

Our Factory

Shanghai Matech Machinery Manufacture Co., Ltd.
--Branch of Matech Industry Ltd.


We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.

With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.

During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

Custom CNC Machining Ductile Iron Sand Casting Transmission Housing

Why Choose Us ?

1. One stop service:
We have 5 own factories and 50+ sub-contractors located in different areas of China to offer you one-stop manufacturing and purchasing services to help you save time and reduce procurement cost.
2. Your eyes in China:
Our commitment to quality permeates from quoting, scheduling, production, inspection to deliver into your warehouse, our QC team will remark the errors if has on QC documents for your checking before delivery as your 3rd party.
3.Your R&Dconsultant:
With professional engineers team and 29 years manufacture experience ,we would help you work out problems during new parts' development, optimize design and recommend the most cost-effective solution.
4. Your Emergency Solver:
With continued grown factories team and our QC teams located in different areas, if customers need to expedite the delivery, we would be able to adopt another factory to produce together immediately.
5. Quality Guaranty:
No matter how long time the products delivered, we are responsible for the quality. In case the products be rejected, we would replace them or return fund according to your demand without hesitatio.



Our Certificate
Custom CNC Machining Ductile Iron Sand Casting Transmission Housing

Our Advantages
 

1. We are a professional OEM manufacturer.
2. We have experienced engineers and quality control team as our strong backing.
3. High quality, competitive price, quick response is our mission.
4. Professional technical support
5. Agreed delivery time
6. Strict quality control process
7. Cost-Effective
8. Rich experience in mould design and production.
9. ISO/ERP system guarantee.

Customer Feedback


Our Services & Strength

ISO 9001:2008 certified CNCT utilizes ongoing employee training, automation, continuous process improvement and innovation to maximize the quality, reliability, and cost-effectiveness of your components.
Parts are carefully examined throughout the production process at multiple quality control checkpoints and all shipments are thoroughly tested and inspected before they are released to your facility. As a result, our team has been able to consistently maintain a nearly 0% external part reject rate that has enabled many of our customers to eliminate the costly and time eroding process of inbound part inspection.
Skilled craftsmen, with years of specialized knowledge and understanding, fabricate parts to specified tolerances. At CNCT, we're confident that we offer a far more cost-effective and low-risk solution than our competitor. So when the success of your business depends on the ultimate in quality control, precision, timeliness, and service, you can trust your metal working needs to CNCT.

Custom CNC Machining Ductile Iron Sand Casting Transmission HousingCustom CNC Machining Ductile Iron Sand Casting Transmission Housing

Our Team
Custom CNC Machining Ductile Iron Sand Casting Transmission Housing
Our Package

Inner Packing → Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer's requirements.
Custom CNC Machining Ductile Iron Sand Casting Transmission HousingCustom CNC Machining Ductile Iron Sand Casting Transmission Housing
 
FAQ

1Q: Are you trading company or manufacturer?
A: We are factory, so we can provide competitive price for you.

2Q: What kind of service can you provide?
A: Our company can provide custom casting, CNC machining, heat treatment and surface treatment service.

3Q: What's kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, SOLID Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.

4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.

6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

8Q: Why there is tooling cost?
A: It's mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

10Q: What's your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.


If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!

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