Casting Marine Turbocharger Customded Turning Parts CNC Manufacturers

• Customization: Available
• After-sales Service: Online
• Warranty: None
• Model NO.: customized
• Car Model: as Customer Request
• Engine Type: as Customer Request
• Type: Mechanical Turbocharger System
• Body Material: Steel
• Certification: TS16949, CE, RoHS
• Electric Turbocharger Type: Axialflow
• ETS Component: Turbine
• ETS Type: Axialflow
• Application: BMW
• Brand: as Customer Request
• Item Name: Marine Turbocharger Customded Turning Parts CNC
• Casting Material: Stainless Steel 316, Option 304, CF8m
• Blank Process: Investment Casting or Lost Wax Casting
• Casting Tolerance: CT4-8 for Stainless Steel Casting
• Machining Process: CNC Machining/ Lathing/ Milling/ Turning/ Boring/
• Machining Tolearnce: up to It7, Ra 0.8~3.2
• Surface Treatment: Dacromat Coating, Finish Painting
• Package: Multiplayer Wood Box with Big Plastic Bag Inside
• Lead Time: 45 Days for Casting Turbine Housing
• Service: Custom Parts Based on Drawing or Sample
• Transport Package: Multiplayer Wood Box with Big Plastic Bag Inside.
• Specification: Customized Size
• Trademark: Matech Industry
• Origin: China Zhejiang
• HS Code: 7304112000
• Production Capacity: 200 Tons/Month
• Package Size: 50.00cm * 50.00cm * 50.00cm
• Package Gross Weight: 5.000kg

Product Description

 

 

Item Name	Casting Marine Turbocharger Customded Turning Parts Cnc Manufacturers
General Products        Application/Service Area	Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, etc.
Main blank Process for Steel  Casting	Investment  casting (wax mold made by middle temperature wax) /Precision  casting ; Lost Wax Casting (wax mold made by low temperature wax)/ Precision  casting
Blanks Tolerance -Casting  Tolerance	CT7-8 for Lost wax Casting Process CT4-6 for Investment casting Process
Applicable Material	Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC,  ISO 340-550,  Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, Stainless Steel:  CF8,  CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L. OR According to customer requirement
Casting Blank Size  /Dimensions	2 mm-600mm / 0.08inch-24inch  according to customer requirement
Casting Blank Weight	Range from 0.01kg-85kg
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
Machining Tolerance	From 0.005mm-0.01mm-0.1mm
Machined Surface Quality	Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment	Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
Applicable Finish Surface  Treatment	Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
MOQ	For stainless steel casting : 200pcs For machining: 50pcs
Lead Time	45days from the receipt date of deposit for casting turbine housing

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies. MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product Profile

1. Marterial percentage	alloy steel:45% carbon steel:35% stainless steel:10% iron:10%
2. Casting weight percentage	0.1-5kg:40% 5-20kg:30% 20-40kg:20% above 40kg:10%
3. Industry percentage	Components for train & railway: 25% Components for automobile & truck: 30% Components for construction machinery & forklift: 25% Components for agricultural machinery: 10% Other machinery compponents: 10%
4. Globa market share	United States:30% Europe:35% Japan& Korea:15% Domestic market:15% Other:5%
5. Production capacity	Production Capacity: 20,000 tons / year The Current Production Output: 15,000 tons / year Open Capacity Percentage: 25%

Manufacturing Process

Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatment

APQP and Inspection Report

APQP-Casting 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Casting Process Instruction 5. Solidification Simulation Report 6. Heat Treatment Work Instruction 7. Casting Final Quality Control WI 8. Visual Inspection VI For Surface Irregularities	Inspection Report-Casting 1. Material Test Report(A) 2. Material Test Report(B) 3. Magnetic Particle Inspection Report 4. Ultrasonic Examination Report 5. Radiographic Test Report 6. Destructive Test Report 7. Coating Test Report 8. Visual Inspection Report 9. Casting Inspection Report
APQP-Machining 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Machining Process Instruction 5. Gauge List And Validation Plan 6. Final Quality Control	Other Quality Document 1. PPAP Checklist 2.Measurement System Analysis Study 3. Process Capability Studies 4. Corrective Action Report(8D) 5. Packaging Instruction
Inspection Report-Machining 1. Dimensional Inspection Report(A) 2. Dimensional Inspection Report(B) 3. CMM Report

Key Testing Equipment
Technical Support:
Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC) 
4) Checking the goods after they are finished---- Final quality control(FQC) 
5) Checking the goods after they are finished-----Outgoing quality control(OQC)
 

Company Profile

Shanghai Matech Machinery Manufacturer Co., Ltd.
--Branch of Matech Industry ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

 With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market . 

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.
Our Certificate
Our Customer
Our Team
Our Package & Shipping

1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
craft paper or EPE film.

2, Carton Packing: Inside: Each pcs pack in one plastic bag. Outside: Numbers of quantity put in one carton.

3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on one wood pallet.

4, Customized Packing As Clients Request is Available.

FAQ:

1. Are you a manufacturer or a trading company?

We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts.
 

2. How can I get some samples? 

If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 
3. Can you make casting according to our drawing?

Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 
4. Can you make casting based on our samples?

Yes, we can make measurement based on your samples to make drawings for tooling making.
 
5. What's your quality control device in house?

We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast

If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!