| Item Name |
China Manufacturer Custom Forging Agricultural Machine Gears |
General Products
Application/Service Area |
Metal Parts Solution for Vehicle, Agriculturemachine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. |
| Main blank Process for forging machine gears |
Forging , Press |
| Blanks Tolerance |
+/-0.3~+/-2 mm |
| Applicable Material |
Carbon steel, Low Carbon steel, middle carbon steel, 40Cr, 20CrMnTi, 20CrNiMo etc. |
| Forging Blank Size /Dimensions |
142 mm- 300mm or according to customer requirement |
| Blanks Weight |
Range from 0.1kg-1000kg |
| Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming etc. |
| Machining Tolerance |
From 0.005mm-0.01mm-0.1mm |
| Machined Surface Quality |
Ra 0.8-Ra3.2 according to customer requirement |
| Applicable Heat Treatment |
Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching |
| Applicable Finish Surface Treatment |
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, |
| MOQ for mass production |
For forging machine gears: 100pcs, or as clients required
For machining: 1 Pcs 1 pcs for sample testing |
| Lead Time |
50 days for forging machine gears |
Forging Parts/Mining Machinery Parts/Construction machiery parts
We can offer you investment casting parts, railway casting parts, railway parts, excavator machinery parts, mining machinery parts, engineering machinery, agricultural machinery parts, sand casting, bucket tooth, auto parts, stamping & forging, and valve parts. We are capability in manufacture non-standard metal machining.
1, Main Materials
| Stainless Steel |
SS201,SS301,SS303, SS304, SS316, SS416 etc. |
| Steel |
mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. |
| Brass |
HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. |
| Copper |
C11000,C12000,C12000, C36000 etc. |
| Aluminum |
AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron |
A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic |
ABS, PC, PE, POM, Nylon, PP, Peek etc. |
2, Surface Treatment
| Stainless Steel |
Polishing, Passivating, Sandblasting, Laser engraving |
| Steel |
Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated |
| Aluminum parts |
Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing |
| Plastic |
Plating gold (ABS), Painting, Brushing (Acylic), aser engraving |
Forging Process
Forging+Machining+Anodizing Aluminum parts:
1) Material: Aluminum 6061-T6, 6063-T6, 7075-T6, etc.
2) Size: Up to 1000mm
3) Precision: Up to +/- 0.005mm
4) Processing: Die Forging, CNC turning, CNC turning and milling compound processing, 3/4/5 axis CNC milling, wire-cutting, EDM, griding etc.
5) The surface finish for the parts we can provide: Sandblasting(including glass bead blasting, corundum-sand blasting and quartz-sand blasting), polishing and anodizing.
6) Quality: 100% inspection before shipping for sample, sampling inspection as the customer's requirements for mass production
Note:
We can make all kinds of forging parts you need. For improvement of reliability, pls check following description of our company. We have certifications and provided parts for lots of projects in China and other overseas company.
Our Company
Shanghai Matech Machinery Manufacture Co., Ltd.
--Branch of Matech Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Why Choose Us
1) Design assistance and full engineering support .
2) Professional at OEM Forging parts .
3) Complete production lines for custom turning, milling, CNC machining sheet metal fabrication, stamping, bending, argon welding
and surface treatment.
4) Advanced machine tools, CAD/CAM programming software.
5) Prototype machining capabilities.
6) Strict quality control standards with a highly qualified inspection department .
7) Continually upgrading and advancing our equipment to remain competitive .
8) Small quality is also available.
Quality Control:
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4) Checking the goods after they are finished---- Final quality control(FQC)
5) Checking the goods after they are finished-----Outgoing quality control(OQC)
Our Customer
How do We Work with Our Clients?
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don't even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.;
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
Our Team
Our Certificate
Packing & Delivery :
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer's requirements.
FAQ:
Q: What do I need for offering a quote ?
A: Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment and other technical requirement etc.),quantity, application or samples. Then we will quote the best price within 24h.
Q: What is your MOQ?
A: MOQ depends on our client's needs, besides,we welcome trial order before mass-production.
Q: What is the production cycle?
A: It varies a lot depending on product dimension,technical requirements and quantity. We always try to meet customers' requirement by adjusting our workshop schedule.
Q: What's your quality control device in house?
A.: We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.
Q: Is it possible to know how is myproduct going on without visiting your company?
A: We will offer a detailed products schedule and send weekly reports with digital pictures and videos which show the machining progress.
){kind=link}