Foundry Custom Made Heavy Duty Steel Machining Ductile Cast Iron Conveyor Roller

• Customization: Available
• Type: Chemical Hardening Sand
• Casting Method: Directional Crystallization
• Model NO.: Cast Iron Conveyor Roller
• Sand Core Type: Resin Sand Core
• Application: Conveyor Roller
• Machining: CNC Machining
• Material: Iron
• Surface Treatment: Dacromat Coating, Finish Painting
• Surface Roughness: Ra 0.8-Ra3.2 for Machining Surface Finish
• Standard: ASTM/AISI/JIS/DIN etc
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008, as Customer Requests
• Product Material: Iron, Steel, or as Clients Require
• Blank Process: Sand Casting, Cast Iron, Machining
• Casting Tolerance: CT9-11 for Iron Casting
• Machining Process: CNC Machining, Drilling, Milling, Boring, Tappin
• Machining Tolearnce: From 0.005mm-0.01mm-0.1mm
• Machined Surface Quality: Ra 0.8-Ra3.2, According to Customer Requirement
• Surface Finish Treatment: Dacromat Coating, Finish Painting
• Package for Iron Sand Casting: Multilayer Wooden Box with Big Plastic Bag Inside
• Lead Time: 50 Days for Ductile Cast Iron Conveyor Roller
• Service: Custom Make Ductile Cast Iron Conveyor Roller
• Transport Package: Multilayer Wooden Box with Big Plastic Bag Inside
• Specification: SGS, ISO9001
• Trademark: Matech
• Origin: China
• HS Code: 8432900000
• Production Capacity: 150 Tons/Month of Cast Iron Roller
• Package Size: 98.00cm * 88.00cm * 78.00cm
• Package Gross Weight: 300.000kg

Product Description

Product Description

Foundry Custom Made Heavy Duty Steel Machining Ductile Cast Iron Conveyor Roller

      

Item Name	Foundry Custom Made Heavy Duty Steel Machining Ductile Cast Iron Conveyor Roller
General Products        Application/Service Area	Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Casting	Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting etc.
Blanks Tolerance -Casting  Tolerance	CT9-10 for  Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand  casting Process
Applicable Material for iron roller	Ductile Iron Casting, Grey Iron Casting OR According to customer requirement
Casting Blank Size  /Dimensions	2 mm-2000mm / 0.08inch-79inch  for casting iron, according to customer requirement
Casting Blank Weight	Range from 0.01kg-1000kg for casting iron
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
Machining Tolerance	From 0.005mm-0.01mm-0.1mm
Machined Surface Quality	Ra 0.8-Ra3.2, according to customer requirement
Applicable Heat Treatment	Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
Applicable Finish Surface  Treatment	Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting etc.
MOQ for mass production	For cast iron: 100pcs, or as customer required For Machining: 50pcs
Lead Time	30-45days for Foundry Custom Made Heavy Duty Steel Machining Ductile Cast Iron Conveyor Roller

 

Ductile Iron Casting Material Comparison Table:

Cast iron with nomular graphite DIN EN 1563	Germany DIN 1693	France NF	Great Britain BS	Netherlands NEN	Sweden MNC	USA ASTM A536
EN-GJS-350-22-LT	GGG-35.3	FGS 370-17	370/17	GN 38	0717-15	----
EN-GJS-400-18-LT	GGG-40.3	----	----	----	----	60-40-18
EN-GJS-400-15	GGG-40	FGS-400-12	420/12	GN 42	0717-02	60-40-18
EN-GJS-400-10	----	----	420/12	----	----	65-45-12
EN-GJS-500-7	GGG-50	FGS-500-7	500/7	GN 50	0727-02	65-45-12/ 80-55-06
EN-GJS-600-3	GGG-60	FGS-600-3	600/3	GN 60	0732-03	80-55-06
EN-GJS-700-2	GGG-70	FGS-700-2	700/2	GN 70	0737-01	100-70-03
EN-GJS-800-2	GGG-80	FGS-800-2	800/2			120-90-02
EN-GJS-1000-5 (DIN EN 1564)	GGG-100B/A	----	----	----	----	850-550-10
EN-GJS-AX NiSiCr35 5 2	GGG- NiSiCr 35 5 2	FGS- Ni35Si5Cr2	S5S	----	----	Type D-5S

Grey Iron Casting Material Comparison Table:

Cast iron with lamellar graphite DIN EN 1561	Germany DIN 1691	France NF	Great Britain BS	Netherlands NEN	Sweden MNC	USA ASTM A48
EN-GJL-150	GG-15	Ft 15 D	Grade 150	GG 15	01 15-00	20 B / 25 B
EN-GJL-200	GG-20	Ft 20 D	Grade 180/220	GG 20	01 20-00	25 B / 30 B
EN-GJL-250	GG-25	Ft 25 D	Grade 220/260	GG 25	01 25-00	35 B / 40 B
EN-GJL-300	GG 30	Ft 30 D	Grade 300	GG 30	01 30-00	40B / 45 B

 

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.


Moulds Engineering Capability

MATECH has high skilled TOOLINGS design engineering for your custom products;
MATECH produces custom TOOLINGS in house with our advanced equipments;
MATECH handles toolings maintenance with our own in-house staffs to ensure that toolings are consistently running to exact specifications at all times;

MATECH Detailed Services Process

A.Design products and components according to your idea;
B.Produce products and components according to your design drawings or original samples;
C.Do surface treatments for products and components;
D.Assemble the whole products as long as you have such request.

1.Quotation: Normally, for machining parts, your inquiry can be quoted within 6 hours as long as we confirm your drawing (IGS, STEP, STL, PDF, DWG etc)and information (Material, Tolerance, Surface Treatment and Quantity). For casting parts, it's usually need about 3-5 days.
2.NDA Signing: With us, your business and money will be safe. So, before cooperation, NDA is available to you if you need.
3.Sample Testing: To ensure mass production smoothly, sample need to be tested before production.If products no need tooling, sample can be made within 15 days, fastest 3 days. If need tooling, it normally takes about 45 days to make tooling and samples.
4.Mass Order Production: During production, we can give you updates by pictures and video.
5.Assembly&Packaging: We can help you assemble the whole product if you need. Packaging assure to be 100% safe, because we always do packaging test.
6.QC System: 
1).Checking the raw materials before production;
2).Strictly inspect the processing during production;
3).Testing the half-finished products before surface finishing;
4).Do inspection one by one before delivery. Inspection Report can be provided for you.
7.Shipping: by express (DHL, TNT, UPS, FEDEX etc), by air or by sea
8.After-sale Service: Once you received the goods, please open the packaging and check within 7 days. If there're quality problems with our mistakes, we'll arrange to remake or return money to you. MATECH will do the best to meet your satisfaction!

Our Advantages

 

Why Chosse Us ?

Our Services

We offer a one stop shop for machining services!

1.MATECH owned domestic advanced CNC processing production lines.We have powerful manufacturing capability, our automatic lathes,CNC lathes, CNC machining centers, stamping machines and cold heading machines plus auxiliary equipment like milling machine,grinding machine, EDM and the cooperation of our partners, we are able to support every different components regardless of the prototyping or series production.
2.More than 15 years trading and manufacturing experience.
3.Small order is available.
4.Superior Favorable price Good service.
5.Delivery on time.
6.Hard work of our QC team employee guaranteed the stable quality.
7.Well- experienced in providing production for Custom design and OEM order.

Once your order is confirmed, all manufacturing and technical specifications need to be clearly specified in the 2D drawings in order to be followed. Each batch of goods must have first article assurance(FAA), and then IPQC inspections for many times, Final inspection reports before shipment. We offer a wide variety of material and finishing services to achieve almost any look and feel on your parts. We offer treatments for metal as bellow .

About Material
 

Stainless Steel	SS201,SS301,SS303, SS304, SS316, SS416 etc.
Steel	mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc.
Brass	HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc.
Copper	C11000,C12000,C12000, C36000 etc.
Aluminum	AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron	A36, 45#, 1213, 12L14, 1215 etc.
Plastic	ABS, PC, PE, POM, Nylon, PP, Peek etc.

Surface Treatment
 

Stainless Steel	Polishing, Passivating, Sandblasting, Laser engraving
Steel	Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated
Aluminum parts	Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing
Plastic	Plating gold (ABS), Painting, Brushing (Acrylic), laser engraving

What if I am not completely satisfied with the parts I receive?

We guarantee our materials and workmanship based on the terms of the initial order and the information provided by you. Any disputes based on a subjective determination shall be brought to the attention of management who will act in good faith to provide you with complete satisfaction. Our continuing business relies on earning your confidence in our ability to meet and exceed any reasonable expectations.


Technical Support:
Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC) 
4) Checking the goods after they are finished---- Final quality control(FQC) 
5) Checking the goods after they are finished-----Outgoing quality control(OQC)

 

 

Company Profile

 

Company Profile

                               Shanghai Matech Machinery Manufacturer Co., Ltd.
                                                                 --Branch of Matech Industry ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

 With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market . 

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

Our Team

Our Advantages

1. We are a professional OEM manufacturer.
2. We have experienced engineers and quality control team as our strong backing.
3. High quality, competitive price, quick response is our mission.
4. Professional technical support
5. Agreed delivery time
6. Strict quality control process
7. Cost-Effective
8. Rich experience in mould design and production.

9. ISO/ERP system guarantee.

Our Customer

Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:

1. Don't accept defective, strict inspection of supplier's raw materials.
2. Don't manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don't transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.

Certifications

 

Our Certificate

 

Packaging & Shipping

 

Our Package
 

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer's requirements.

 

FAQ

 

FAQ:

1. What do you do?

We are a professional manufacturer with over 15 years' experience for designing and producing vehicle machinery parts and other industry products. Supply metal parts with function approach and saving costs for you!
 

2. How can I get some samples? 

If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 
3. Can you make cast iron conveyor roller according to our drawing?

Yes, we can make cast iron conveyor roller according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 
4. Can you make cast iron conveyor roller based on our samples?

Yes, we can make measurement based on your samples to make drawings for tooling making.
 
5. What's your quality control device in house?

We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT as NDT checking method to control the casting detect under the surface of cast iron conveyor roller.

Contact us for inquiry now!!