Custom Permanent Molding Casting Aluminum Intake Manifold

• Customization: Available
• After-sales Service: Online
• Warranty: Online
• Model NO.: customized
• Car Make: as Per Your Request
• Engine Type: as Per Your Request
• Car Model: as Per Your Request
• Classification: Adjustable Air Inlet
• Material: Aluminum Alloy 6061, 6063, etc.
• Placement: Near the Automobile Front Grille
• Certification: TS16949, ISO9001, RoHS
• Type: Inner Tube
• Adjustable Air Inlet: Two Dimensional Adjustable
• Supersonic Inlet: External Pressure
• Shock Wave Number: 2 Wave
• Main Market: North America
• Item Name: Permanent Molding Casting Aluminum Intake Manifold
• Casting Material: Aluminium Alloy Zl101, A356, ADC12, Alsi7mg
• Manufacturing Process: Die Casting, Option Gravity Casting, Low Pressure
• Casting Tolerance: CT5-7 for Silicone Mold Vacuum Casting
• Machining Process: CNC Machining/ Lathing/ Milling/ Turning/ Boring/
• Surface Treatment: Powder Coating, Painting, etc.
• Rough Surface Roughness: Ra3.2-25
• Package: Multilayer Wooden Box/Pallet, with Big Plastic Bag
• Lead Time: 45 Days for Intake Manifold
• Service: OEM/ODM for Intake Manifold
• Transport Package: Multilayer Wooden Box/Pallet
• Specification: Customized Size
• Trademark: Matech Industry
• Origin: China Zhejiang
• HS Code: 8701901990
• Production Capacity: 150 Ton/Month
• Package Size: 80.00cm * 80.00cm * 80.00cm
• Package Gross Weight: 5.000kg

Product Description

Product Description

General Products         Application/Service Area	Metal Parts Solution for Vehicle, Agriculture machine,   transportation equipment,  Agriculture machine metal Parts, etc.
Main blank Process for Aluminum Casting	Permanent Molding /Gravity Casting, Low Pressure Casting .
Blanks Tolerance -Casting  Tolerance	ISO 2768 m for Permanent Molding, Die Casting,
Applicable Material for casting	ZL101A, A356.0/ZL101,GAlSi7Mg  (3.2371.61)/AlSi7Mg/7 Or according to customer requirements
Casting Blank Size  /Dimensions	2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
Casting Blank Weight	Range from 0.01kg-50kg
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/  Broaching/Reaming /Grinding/Honing and  etc.
Machining Tolerance	From 0.005mm-0.01mm-0.1mm
Machined Surface Quality	Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment	T5~T6
Applicable Finish Surface  Treatment	Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating,   Finish Painting, Anodize (White or Black Color)
MOQ	For aluminum casting : 200pcs For Machining: 50pcs
Lead Time	45days from the receipt date of deposit for intake manifold aluminum casting

Technical Support:
Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC) 
4) Checking the goods after they are finished---- Final quality control(FQC) 
5) Checking the goods after they are finished-----Outgoing quality control(OQC)

 

 

Factory Show

Shanghai Matech Machinery Manufacturer Co., Ltd.
--Branch of Matech Industry ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

 With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market . 

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

Production Progress

Mold Design:
For Low pressure casting/Gravity casting, the mold is made of metal materials. In this process, we asked our engineers to make the mold size slightly larger than the finished product, and the difference is called the shrinkage allowance. The purpose of this is to melt the metal into the mold to ensure that the molten metal solidifies and shrinks, thereby preventing voids in the casting process.

Core Making:
The core is formed by casting resin sand into a mold to form a casting of the inner surface. Therefore, the gap between the core and the mold eventually becomes a casting.

Casting Producing:
A mold is required during the smelting process. Molding typically involves the support frame of the mold, which is pulled out to separate during the casting process, where the previously placed core melts in the mold and then closes the die opening.

Cleaning & Machining:
The purpose of cleaning is to remove sand, sand and excess metal in the casting. Welding, sand removal can improve the appearance
of the casting surface by burning the sand and the scale is removed to improve the appearance of the surface of the casting.Excess metal and other risers are removed. A step further by welding and grinding. Some castings are subject to special post-processing requirements such as heat treatment, shaping, anti-rust treatment, roughing, etc.

Finally, Checking the defects and comprehensive quality finishing, before processing, and then re-processing, according to the requirements of different customers, we can do heat treatment, surface treatment, additional inspection and so on.

Certifications

 

 

Quality Control

1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4) Checking the goods after they are finished---- Final quality control(FQC)
5) Checking the goods after they are finished-----Outgoing quality control(OQC)

 

Our Customer

Why Choose Us

1. With more than 20 years in Aluminum casting;
2. Have four casting types;
3. From Casting to Finished surface, Owned casting,polishing and plating workshops, We can offer Good quality and strict delivery time.
4. With samples and order: We can offer dimension report, Chemical composition and Mechanical properties
5. Control material with spectral and thermal analysis equipment (density and processing)
6. Spectral analysis of raw material and liquid melt, batch before casting.

Thank you to browse our online showroom. If you want to know more about our factory, pls visit our website .
And then email us your inquiry today, we will send you price list in 48 hours.

Our team

 

Packaging & Shipping

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer's requirements.

 

FAQ

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What's your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and NDT checking method to control the casting detect under the surface of casting.