Manufacturer Custom Stainless Steel Cast Alloy Steel Machining Investment Casting Flange

• Customization: Available
• Standard: ANSI, DIN, GB, JIS, GOST, BSW, as Customer Requests
• Type: Threaded Connection Flange
• Model NO.: Steel Casting Flange
• Structure: Flanges
• Connection: Flanged
• Sealing Surface: as Customer Requests
• Manufacturing Way: Casting
• Application: Casting Flange
• Process: Casting
• Machining: Yes
• Material Grade: 45 Steel Q235, or as Client Required
• Heat Treated: Yes
• Surface Treated: Yes
• Service: Custom Make Parts Per Drawings or Samples
• MOQ: Small Qty for Test First Is Ok
• Lead Time: 40-45 Days for Casting Flange
• Quality Control: Full Dimensions Inspection for Samples
• Certified: ISO9001
• Package: Wooden Box for Well Protect
• Manufacturer: Yes
• Drawings Format: Pdf for 2D, Step for 3D
• Sample: Available for Casting Flange
• Transport Package: Multilayer Wooden Box with Big Plastic Bag Inside
• Specification: Customized Size
• Trademark: Matech Industry
• Origin: China
• HS Code: 73269090
• Production Capacity: 200 Ton/Month of Casting Flange
• Package Size: 80.00cm * 50.00cm * 50.00cm
• Package Gross Weight: 250.000kg

Product Description

Product Description

 

Item Name	Manufacturer Custom Stainless Steel Cast Alloy Steel Machining Investment Casting Flange
General Products         Application/Service Area	Custom Make Metal Parts Solution and plastic products for Vehicle, Agriculturemachine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process	casting flange, investment casting or lost wax casting
Applicable Material for steel casting flange	Carbon steel, Low Carbon steel, middle carbon steel,  40Cr, 20CrMnTi, 20CrNiMo etc. Or other materials as client required
Forging Blank Size  /Dimensions	142 mm- 300mm  or according to customer requirement
Blanks Weight	Range from 0.1kg-1000kg
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming etc.
Machining Tolerance	From 0.005mm-0.01mm-0.1mm
Machined Surface Quality	Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment	Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
Applicable Finish  Surface Treatment	Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
MOQ for mass production	For casting flange: 100pcs or as client require 1pc samples for test is available
Lead Time	45days from the receipt date of deposit for Manufacturer Custom Stainless Steel Cast Alloy Steel Machining Investment Casting Flange

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies. MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product Profile
 

1. Marterial percentage	alloy steel:45% carbon steel:35% stainless steel:10% iron:10%
2. Casting weight percentage	0.1-5kg:40% 5-20kg:30% 20-40kg:20% above 40kg:10%
3. Industry percentage	Components for train & railway: 25% Components for automobile & truck: 30% Components for construction machinery & forklift: 25% Components for agricultural machinery: 10% Other machinery compponents: 10%
4. Globa market share	United States:30% Europe:35% Japan& Korea:15% Domestic market:15% Other:5%
5. Production capacity	Production Capacity: 20,000 tons / year The Current Production Output: 15,000 tons / year Open Capacity Percentage: 25%

Manufacturing Process

Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatment

APQP and Inspection Report

 

APQP-Casting 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Casting Process Instruction 5. Solidification Simulation Report 6. Heat Treatment Work Instruction 7. Casting Final Quality Control WI 8. Visual Inspection VI For Surface Irregularities	Inspection Report-Casting 1. Material Test Report(A) 2. Material Test Report(B) 3. Magnetic Particle Inspection Report 4. UT Examination Report 5. Radiographic Test Report 6. Destructive Test Report 7. Coating Test Report 8. Visual Inspection Report 9. Casting Inspection Report
APQP-Machining 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Machining Process Instruction 5. Gauge List And Validation Plan 6. Final Quality Control	Other Quality Document 1. PPAP Checklist 2.Measurement System Analysis Study 3. Process Capability Studies 4. Corrective Action Report(8D) 5. Packaging Instruction
Inspection Report-Machining 1. Dimensional Inspection Report(A) 2. Dimensional Inspection Report(B) 3. CMM Report

Key Testing Equipment

Application
• Agricultural equipment	• Armament	• Automobile industry	• Computing equipment	• Medical / dental instruments	• Measuring instruments
•Miscellaneous equipment	•Pharmaceutical industry	• Orthopedic implants	• Safety equipment	• Petrochemical industry	• Industrial valves
•Fixing and movable equipment	• Sanitary fittings	• General machinery	• Pumps and general connections	• Food and beverage processing	• Instrumentation equipment

 

Technical Support:
Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC) 
4) Checking the goods after they are finished---- Final quality control(FQC) 

5) Checking the goods after they are finished-----Outgoing quality control(OQC)

 

 

Company Profile

Company Information:

 Shanghai Matech Machinery Manufacture Corporation Ltd -Shanghai Branch Of Matech Industry ltd specializes in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.
 
With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both China and Export Market .
 
To satisfy different mechanical and functional requirements from our customers we are able to make a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
 
During the early involvement of the customer's design process we are able to provide professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation!

 

 

FAQ

FAQ:

1. What do you do?
We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery and industry parts with casting technology. Focus on saving cost, function approach, production feasbility for your projects.
We can custom make competitive metal parts, industrial part, plastic products according to your drawings or samples.

2. How can I get some samples? 
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 
3. Can you make Casting Flange according to our drawing?
Yes, we can make Casting Flange according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 
4. Can you make Casting Flange based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
 
5. What's your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT and NDT checking method to control the casting detect under the surface of Casting Flange.


Contact us for inquiry now!